FDA 483 - Aqualex Co., Ltd. - October 20, 2023
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This FDA Form 483 details observations from an inspection, highlighting significant deficiencies in the facility's quality control unit, manufacturing processes, and laboratory controls for drug and cosmetic product manufacturing.
**Key Observations:**
* **Observation 1: Quality Control Unit Deficiencies:** The responsibilities and procedures of the quality control unit are not fully documented or followed. * Cleaning procedures (SOP HSOP-H-001) for manufacturing equipment, used for both drug and cosmetic products, have never been validated. * Lack of procedures for good documentation practices and issuance of GMP records. QC and production employees freely print and shred official GMP records (e.g., analytical forms, temperature/pressure monitoring) without QA oversight or reconciliation. * Absence of a procedure for manufacturing equipment qualification, and equipment used for drug product manufacturing is not qualified.
* **Observation 2: Lack of Stability Testing Program:** No written program exists to assess drug product stability. The firm lacks a procedure for stability studies and has never performed studies at 25°C/60% RH to demonstrate product quality retention.
* **Observation 3: Inadequate Laboratory Controls:** Sampling plans and test procedures for components and drug products are not scientifically sound. * No growth promotion testing or positive controls are used for media in total microbial count testing. Media appeared dried out after incubation. * The method for total microbial
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